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Powertrain Systems

Evaporative Emissions Systems

Delphi Evaporative Emissions Canisters

Delphi Evaporative Emissions Canisters help limit the amount of gasoline vapors released into the environment by reducing evaporative emissions that occur from fuel storage and delivery in a vehicle's fuel system.

As gasoline vapors and condensed liquid from the fuel tank enter the canister through the tank tube, hydrocarbon molecules in the vapors and liquid are attracted to and stored on the surfaces of the carbon bed inside the canister. This process is called adsorption. A manifold vacuum draws fresh air through the carbon bed, pulling the gaseous molecules into the intake manifold for combustion. This process is called purging.

Delphi recognizes that a canister is an integral part of an effective evaporative control system. Delphi develops Evaporative Emissions Canisters tailored to specific customer needs. Delphi has an extensive portfolio of canister designs to meet any packaging objective. Delphi offers a range of products to help manufacturers meet a variety of adsorption level requirements for specific engine programs, fuel tank sizes, and emissions regulations.

Benefits

  • Delphi's integrated canister modules feature optimized sizing, flexible mounting, and compact packaging to meet vehicle space requirements.
  • Delphi's integrated canister modules also provide low restriction, canister vent solenoids (CVS), and dust filter content to reduce vehicle system connections.
  • Delphi's LEV II canister modules include integrated on-board diagnostics (OBD), CVS, and an air-inlet dust filter.
  • Delphi's PZEV canisters feature additional integrated components including a hydrocarbon scrubber.
Features Emission Application
Euro
Emission Application
KLEV
Emission Application
LEV II
Emission Application
PZEV
Benefits

Partitioned carbon bed

Increases efficiency by reducing hydrocarbon migration toward the air tube vent

Liquid trap

Helps prevent condensation from contaminating carbon in liquid state

Active liquid trap purge (optional)

Purges liquid fuel from the liquid trap area

Volume compensation

 

Prevents loss of carbon pack with exposure to moisture, alcohol fuels, and excessive temperatures (300,000 mile [480,000 km] durability)

Flexible mounting and packaging with multiple orientations

Enhances packaging capabilities

Multi-chambered design

   

Reduces bleed emissions and further inhibits hydrocarbon migration toward the air inlet (this is needed to meet bleed emission targets of 40 or 60 mg)

Hydrocarbon scrubber       Captures low levels of canister bleed emissions and provides deep efficient cleaning with available purge*

Delphi provides integrated and discrete solutions with hydrocarbon scrubber

Impact modified nylon shell material (optional) Provides resistance to stone impact and significantly reduces warranty claims due to breakage

*Bleed emissions less than 10 mg on 2- and 3-day test

Typical Applications

Automotive
Delphi offers canisters that can help automotive manufacturers around the world meet all gasoline evaporative emissions standards including:

  • North American, such as Low Emission Vehicle (LEV II) and Partial Zero Emissions Vehicles (PZEV)
  • European (Euro) standards
  • Korean Low Emission Vehicle (KLEV)

Delphi also offers Evaporative Emissions Canisters for specialized automotive applications including hybrid vehicles, direct injection gasoline (DIG) programs, and alternative fuels.

Non-Automotive
Delphi can help manufacturers of non-automotive gasoline engine products meet anticipated evaporative emissions regulatory standards. Delphi offers its unique expertise and complete technical support for:

  • Motorcycles
  • Marine engines
  • Small gasoline engine products such as lawn tractors and stationary generators

Performance Advantages

With more than 35 years of experience, Delphi has the expertise and in-depth knowledge of Evaporative Emissions Canister design and market requirements to meet customer specifications for performance and quality. Delphi's ability to integrate components in one canister module provides manufacturers with simplified canister designs and greater packaging flexibility.

Delphi can provide an Evaporative Emissions Canister or design and build a complete evaporative emissions system, including the following:

  • Canister
  • Scrubber
  • On-board diagnostics (OBD)
  • Hoses
  • Mounting

Delphi employs an exhaustive analysis, testing, and validation process to verify that an Evaporative Emissions Canister will work properly before it is manufactured. Designing with math data facilitates immediate analysis, while state-of-the-art computer modeling and advanced testing facilities enable Delphi to validate performance through durability and functional testing, California bench testing, and materials analysis. Delphi's vehicle testing also correlates component and vehicle emission levels. Additionally, Delphi can customize testing for all emissions requirements.

The Delphi Advantage

Delphi is one of the world's leading manufacturers of Evaporative Emissions canisters, producing more than six million units annually, providing customers with world class quality and warranty performance. Delphi offers low-cost manufacturing in North America, Asia, and Europe. Delphi has full engineering capabilities in North America and Europe to help manufacturers meet evolving evaporative emissions criteria and changing vehicle platform designs.

Delphi is also an industry leader in engine management systems, so whether a customer chooses a complete system or an individual component, Delphi's systems expertise is built into every product. Delphi's engine management systems expertise is helping manufacturers around the world meet increasingly stringent emissions regulations and fuel economy standards without compromising performance, durability, or value.