Delphi
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Cables and Wiring

Delphi Halogen Free Thin-Wall & Ultra Thin-Wall Cable

Delphi Halogen Free Cable is a durable, lightweight, small size, ultra-thin wall, environmentally-friendly cable used for both interior and exterior vehicle applications. 

  • Designed to ISO-6722 in both thin-wall and ultra thin-wall insulation
  • Exceeds ISO-6722 and SAE J1678 pinch and abrasion requirements
  • Rated for 110°C continuous use without cross linking
  • Contains no restricted chemicals (halogens, heavy metals or phthalates)

Benefits and Features

  • Up to 27% average weight reduction compared to thin-wall (polyvinyl chloride) PVC cables helps enable a reduced system mass and helps enhance fuel economy
  • 47% average volume reduction over thin-wall cable reduces the space needed for cable and improves packaging opportunities
  • Halogen free and heavy-metal free to support customers' environmental initiatives
  • Recyclable insulation helps enhance environmental friendliness
  • Superior temperature, abrasion, and flame resistance allows a robust design to help ensure durability in the product life-cycle
  • One insulation for interior and most underhood applications for reduced component proliferation and to help reduce total applied cost
  • Complies with ECO guidelines for environmental standard design and specifications, helping contribute to environmentally responsible manufacturing processes and end product

Diameter and Area Reductions:
Delphi Halogen Free Ultra Thin-Wall Cable vs. Thin-Wall PVC Cable

Typical Applications

Delphi Halogen Free Cable is used for both interior and exterior vehicle applications.

Performance Advantages

Delphi Halogen Free Cable weighs less than PVC and XLPE cable due to the lower specific gravity of the insulation material. Ultra thin-wall cable combines significant reductions in both weight and diameter in a cable that exceeds ISO-6722 and SAE J1678 pinch and abrasion requirements.

Specifications

Cable Type Size [mm2] Construction Strand⁄Strand Diameter Typical Cable Weight [g⁄m] Minimum Insulation Thickness [mm] Standard Insulation Thickness [mm] Minimum Cable Diameter [mm] Maximum Cable Diameter [mm] Maximum Resistance at 20°C [mOhms⁄m]
CHFUS[M5647]  0.13 7/Copper Alloy 1.649 0.16 0.20 0.81 0.95 169.100
CHFUS [M5373] 0.22 7/Compressed Core 2.455 0.16 0.20 0.91 1.05 84.400
CHFUS [M5373] 0.35 7/Compressed Core 3.532 0.16 0.20 1.06 1.20 54.400
CHFUS [M5373] 0.5 7/Compressed Core 5.070 0.16 0.20 1.21 1.37 37.100
CHFUS [M5373] 0.75 19/Compressed Core 7.523 0.16 0.20 1.36 1.52 24.700
CHFUS [M5373] 1.00 19/Compressed Core 10.264 0.16 0.20 1.56 1.72 18.500
CHFUS [M5373] 1.25 19/Compressed Core 12.169 0.16 0.20 1.76 1.92 14.900
CHFUS [M5373] 1.50 19/Compressed Core 14.804 0.16 0.20 1.81 1.97 12.700
HFSS [M5374] 0.35f 19/0.155 4.184 0.20 0.025 1.25 1.40 54.400
HFSS [M5374] 0.5f 19/0.185 5.831 0.22 0.028 1.45 1.61 37.100
HFSS [M5374] 0.75f 19/0.255 8.410 0.24 0.030 1.69 1.85 24.700
HHFSS [M5374] 1f 37/0.19 11.301 0.24 0.030 1.89 2.05 18.500
HFSS [M5374] 1.25f 37/0.21 13.615 0.24 0.030 2.04 2.20 14.900
HFSS [M5374] 1.5f 37/0.255 14.452 0.24 0.030 2.14 2.30 12.700
HFSS [M5374] 2f 37/0.26 20.680 0.28 0.035 2.48 2.64 9.420