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Cables and Wiring
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Delphi Halogen Free Thin-Wall & Ultra Thin-Wall Cable
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Delphi Halogen Free Cable is a durable, lightweight, small size, ultra-thin wall, environmentally-friendly cable used for both interior and exterior vehicle applications.
- Designed to ISO-6722 in both thin-wall and ultra thin-wall insulation
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Exceeds ISO-6722 and SAE J1678 pinch and abrasion requirements
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Rated for 110°C continuous use without cross linking
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Contains no restricted chemicals (halogens, heavy metals or phthalates)
Benefits and Features
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Up to 27% average weight reduction compared to thin-wall PVC (polyvinyl chloride) cables helps enable a reduced system mass and helps enhance fuel economy
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47% average volume reduction over thin-wall cable reduces the space needed for cable and improves packaging opportunities
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Halogen free and heavy-metal free to support customers' environmental initiatives
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Recyclable insulation helps enhance environmental friendliness
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Superior temperature, abrasion, and flame resistance allows a robust design to help ensure durability in the product life-cycle
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One insulation for interior and most underhood applications for reduced component proliferation and to help reduce total applied cost
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Complies with ECO guidelines for environmental standard design and specifications, helping contribute to environmentally responsible manufacturing processes and end product
Diameter and Area Reductions
Delphi Halogen Free Ultra Thin-Wall Cable vs. Thin-Wall PVC Cable
Typical Applications
Delphi Halogen Free Cable is used for both interior and exterior vehicle applications.
Specifications
|
Cable
Type and Material Spec |
Cable |
Cable Construction No. Strands /Material |
Average |
Nominal Insulation Thickness [mm] |
Maximum Cable Diameter [mm] |
Maximum Resistance at 20°C [mOhms/m] |
|
CHFUS [M5647] |
0.13 | 7/Copper Alloy | 1.6 | 0.20 | 0.95 | 169.1 |
| CHFUS [M5373] | 0.22 | 7/Copper | 2.4 | 0.20 | 1.05 | 84.4 |
| 0.35 | 3.5 | 1.20 | 54.4 | |||
| 0.50 | 5.0 | 1.37 | 37.1 | |||
| 0.75 | 19/Copper | 7.5 | 1.52 | 24.7 | ||
| 1.00 | 10.2 | 1.72 | 18.5 | |||
| 1.25 | 12.1 | 1.92 | 14.9 | |||
| 1.50 | 14.8 | 1.97 | 12.7 | |||
| HFSS [M5374] | 0.35f | 19/Copper | 4.1 | 0.25 | 1.40 | 54.4 |
| 0.50f | 5.8 | 0.28 | 1.61 | 37.1 | ||
| 0.75f | 8.4 | 0.30 | 1.85 | 24.7 | ||
| 1.00f | 37/Copper | 11.3 | 2.05 | 18.5 | ||
| 1.25f | 13.6 | 2.20 | 14.9 | |||
| 1.50f | 14.4 | 2.30 | 12.7 | |||
| 2.00f | 20.6 | 0.35 | 2.64 | 9.4 |
Performance Advantages
Delphi Halogen Free Cable weighs less than PVC and XLPE cable due to the lower specific gravity of the insulation material. Ultra thin-wall cable combines significant reductions in both weight and diameter in a cable that exceeds ISO-6722 and SAE J1678 pinch and abrasion requirements.
